Wireless Remote Controls for use in Hazardous Locations

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Wireless Remote Control By Multi-Function Radio
For Safe Machinery Operation in Hazardous Locations and Extreme Environments

T-Series Belly Pack Transmitters

Intrinsically safe
FM approved for Cl I, Div 1, Grp C&D
Operator freedom of movement & oversight
Built to order—choose from a wide range of control element options & combinations
Up to 1,500 feet range, line-of-sight
900MHz and 2.4GHz versions
Unique pairing to receiver
FCC pre-certified, license free
Includes harness for long-term comfort
Rugged IP65 housings
Powered by three D cell batteries*

Remote radio control of critical plant and machinery requires rugged hardware and reliable electronics. T-Series belly pack transmitters have been engineered for versatile wireless control operations in hazardous (classified) locations and extreme environments—including offshore drilling rigs and production platforms, oil refineries, chemical plants, and associated loading terminals. Safely control cranes, loading booms, winches, pumps, conveyors, tracked machinery and other mobile equipment, while allowing the operator complete freedom of movement and oversight.

Choose from two basic models:
T-0 Jumbo Belly Pack for complex controls,
T-1 Belly Pack for more modest requirements.

Each T-Series belly pack controller is custom built to order using control elements, indicators and displays from a selection of pre-qualified components. These include toggle switches, rotary switches, joysticks, potentiometers, paddles, LED indicators, LED and LCD displays. Other custom choices include colors for the control panel and labels.

T-0 Jumbo Belly Pack Example

See T-0 control element options
See T-1 control element options

Both U.S. and International license-free models are available with line-of-sight control distances of up to 500 ft / 152 m possible in standard mode, and 1,500 ft / 457 m in U.S. extended mode. Operation is on the 902 - 928MHz ISM band for the U.S. models, or 2.4 - 2.4835GHz ISM band for international use. The frequency hopping spread-spectrum (FHSS) transceiver uses two-way communication for maximum reliability and safety—uniquely paired with one of our 16 or 32 channel receivers for digital and proportional control. Machine status inputs to the receiver can be displayed on the transmitter.

Ergonomic design enables comfortable operation over extended periods. The T-0 Jumbo Belly Pack has padded wrist supports and an included full torso harness for the operator, while the lightweight T-1 Belly Pack comes with neck and waist straps.

Built to intrinsic safety standards without the need for an explosion proof housing results in minimum weight and bulk. Factory Mutual approval enables operation in Class I, Division 1, Group C&D hazardous areas. These fully portable controllers are powered from commonly available alkaline D cell batteries* contained within the housing—no separate battery pack or power cord required.

*Duracell MN1300 to satisfy FM approval.
Batteries must be replaced in an unclassified location.

T-1 Belly Pack Example

Belly Pack Specifications	*T-0 Jumbo Belly Pack*	*T-1 Belly Pack*
FM Approval	Class I, Division 1, Groups C&D, T3; I / 0 / AEx ia IIB T3 Ta=40°C
RF Frequency	USA unlicensed ISM band: 902 - 928MHz International unlicensed ISM band: 2.4 - 2.4835GHz
Transmission Type	Frequency hopping spread spectrum
Frequency Control	Direct FM
RF Power Output	USA standard range: 5mW; FCC ID: OUR9XCITE USA extended range: 100mW; FCC ID: OUR9XTREAM International: 60mW (100mW EIRP); FCC ID: OURXBEE
RF Range (line of sight)	USA standard version: 500 ft / 152 m USA extended range version: 1500 ft / 457 m International version: 500 ft / 152 m
Environmental Sealing	Ingress protection to IP65
Temperature Range	Operating: -20°C to +40°C / -4°F to +104°F Storage: -40°C to +85°C / -40°F to +185°F
Materials of Construction	Housing: high-impact urethane, Polane urethane paint finish. Steel guard plates: plated or powder coated. Handles: stainless steel, rubber insulated.	High-impact polystyrene, UL94HB
Weight (typical)	10 lbs / 4.5 Kg	4 lbs / 1.8 Kg
Dimensions (L x W x D)	14.5 x 8.5 x 7.625 in. 368 x 216 x 194 mm	7.75 x 5.25 x 6.5 in. 197 x 134 x 165 mm
Power	3x Duracell MN1300 alkaline D cell battery (no substitute permitted)
Battery Life	USA standard range: 80 hrs standby, 35 hrs transmit USA extended range: 20 hrs standby, 8 hrs transmit International: 15 hrs standby, 6 hrs transmit
Battery Indicator	LED: flashing = normal, double blink = battery low
Included Accessory	Full padded torso harness	Neck & waist straps
T-Series Model Codes
*U.S.A. Standard Range*	T-X0-IS	T-X1-IS
*U.S.A. Extended Range*	T-E0-IS	T-E1-IS
*2.4 GHz International*	T-Z0-IS	T-Z1-IS
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R-Series Control Receivers

1-32 channels - only pay for what's needed
Out-of-range fail safe operation
Factory or user configuration
Multiple output modes
Programmable logic & sequences
900MHz and 2.4GHz versions
Frequency hopping spread spectrum
Unique pairing to transmitter
Rugged IP66 & IP67 housings
10-30VDC power

R-Series radio receivers provide up to 32 channels for controlling electrical, hydraulic, and pneumatic systems. Outputs can be configured for any combination of digital (bang/bang), proportional current, ratiometric voltage, or unamplified signals such as 0-10V. Depending upon model, the configuration can be done on board via push buttons and LCD display, or factory set to order. Model R-2 can be provided with an optional programming tool for fine tuning—perfect for OEMs. All versions can also be factory programmed to perform a wide range of logical functions and sequences.

R-1 Series Onboard
Configuration Interface

R-2 Series Optional
Programming Tool

LCD also displays performance and system status messages.

R-4 Series Compact Rugged Enclosure

Automatic out-of-range fail-safe operation returns outputs to a safe condition. A normally-closed E-stop output is also available. Monitored receiver electronics disables outputs in the event of a fault condition. Transmitter and receiver pairs are "married" to permit safe operation of multiple radios in the same general area without mutual interference. The marriage is accomplished by simply pushing a "learn" button in the receiver unit.

Spare channels can accept input information to be displayed on the belly pack transmitter for operator feedback—up to 16 channels in the case of the R-1 and R-2, up to 7 channels for the R-4. Popular voltage ranges suitable for reading sensors and switch contact status can be monitored, and provide the operator with confirmation that critical actions have been accomplished.

Receiver housings are designed for harsh environments and sealed to IP66 or 67. Additional secondary enclosures are required for installation in a hazardous classified location—consult Exloc for help with your specific application. Electrical connections are made using included environmentally sealed Deutsch multi-pin connectors with wiring pigtails.

Receiver Specifications	*R-1*	*R-2*	*R-4*
Enclosure Style
No. of Channels/Outputs	1-32	1-32	1-16
Output Choices	Digital: solid state relay, provides supply voltage up to 5A Proportional current: adjustable pulse width modulation, up to 5A Ratiometric: 25% to 75% of supply voltage, 100mA max. Unamplified: customer specified, 0-10V typical
Tuning Adjustments	Min, Max, Ramp up, Ramp down, Threshold
Configuration Method	Onboard push button & backlit LCD interface with menu lock.	Factory only, but optional programming tool available.	Factory only
Outputs Used For Inputs	Up to 16	Up to 16	Up to 7
Field Wiring	Included Deutsch connector(s) with 6 ft / 1.83 m wire pigtails
Enclosure Material	Fiberglass	Fiberglass	Nylon 6/6, black
Dimensions (L x W x D)	8.36 x 6.88 x 4.38 in. 213 x 175 x 111 mm	8.36 x 6.88 x 4.38 in. 213 x 175 x 111 mm	5.24 x 4.63 x 1.48 in. 133 x 118 x 38 mm
Weight (typical)	5 lbs / 2.3 Kg	4 lbs / 1.8 Kg	0.5 lbs / 0.25 Kg
Environmental Sealing	IP67	IP67	IP66
Temperature Range	Operating: -10°C to +60°C / 14°F to +140°F Storage: -40°C to +85°C / -40°F to +185°F
RF Frequency	USA unlicensed ISM band: 902 - 928MHz International unlicensed ISM band: 2.4 - 2.4835GHz
Transmission Type	Frequency hopping spread spectrum
Frequency Control	Direct FM
Receiver Sensitivity	-104dBm
Antenna	Included antenna & cable kit via BNC connector	Included antenna & cable kit via BNC connector	Standard: internal. Optional: BNC connector, external antenna & cable kit.
FCC I.D.	OUR9XCITE: standard range OUR9XTREAM: USA extended range OURXBEE: International version
Power Requirement	10-30VDC, 500mA nominal + power to loads
Fuses	Self-resetting type. Outputs protected.	Self-resetting type. Outputs protected.	10A inline mini blade. Outputs protected.
R-Series Model Codes
*U.S.A. Standard Range*	R-X1	R-X2	R-X4
*U.S.A. Extended Range*	R-E1	R-E2	R-E4
*2.4 GHz International*	R-Z1	R-Z2	R-Z4
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