RealWear devices bring the power of digital connectivity directly to the frontline. Designed for industrial environments, these hands-free wearable technologies transform how teams access information, communicate, and stay safe in the field. As industrial smart glasses, RealWear headsets allow operators to view schematics and connect with remote experts, all hands-free. Built for durability and efficiency, RealWear’s voice-controlled devices help organizations empower their connected workforce by reducing risks and improving productivity in the most demanding sectors.
Features and Benefits
Every RealWear product—including the Navigator 520, Navigator Z1, and HMT-1Z1—is built for performance and protection. These connected worker solutions deliver hands-free access to data and video calls through a secure, enterprise-ready Android platform.
Features include:
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Fully voice-operated interface: Accurate recognition in environments up to 95 dBA (HMT-1/HMT-1Z1) and 100 dBA (Navigator series).
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Rugged build quality: Rated IP66 and drop-tested to 2 m, compliant with MIL-STD-810 (G for HMT-1/HMT-1Z1; H for Navigator 500/520).
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Safety-certified construction: HMT-1Z1 and Navigator Z1 are intrinsically safe wearable tablets, certified for ATEX/IECEx Zone 1/21/22 and Class I, II, III Division 1/2 environments.
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High-resolution optics: Navigator 500/520 feature a 48 MP modular camera with optional thermal imaging; the 520 adds a 20 % larger HyperDisplay for improved visibility.
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Reliable connectivity: All RealWear devices support dual-band Wi-Fi (2.4 / 5 GHz 802.11 a/b/g/n/ac) and Bluetooth®.
By equipping teams with hands-free digital access, RealWear helps organizations achieve reduced downtime and improved safety through streamlined communication and maintenance workflows.
Use Cases and Industries
RealWear devices are trusted across critical industries where reliability matters most—oil & gas, energy, manufacturing, utilities, and field service. RealWear connected worker technology supports:
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Remote inspections with live video expert assistance.
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Maintenance and repair guidance through on-screen digital work instructions.
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Hands-free documentation with photos, notes, and compliance records.
The HMT-1Z1 and Navigator Z1 enable safe operation in explosive atmospheres, while the Navigator 520 enhances efficiency across industrial plants and construction sites. Whether on a refinery deck or assembly floor, these mobile devices keep personnel connected and informed—delivering tangible gains in uptime and worker safety.
Buying Considerations
Choose your RealWear device based on operating environment:
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Navigator Z1 / HMT-1Z1: For ATEX/IECEx Zone 1 or Class I Division 1 areas.
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Navigator 520: For rugged industrial or field deployments.
Recommended accessories include the Workband 2, Pro Buds IS (intrinsically safe when paired with Z1/HMT-1Z1), and certified chargers. Exloc provides certification downloads and technical support to ensure your RealWear investment integrates seamlessly into your connected workforce program.
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Frequently Asked Questions
What are RealWear devices used for?
RealWear devices are hands-free wearable technologies designed for frontline workers. Operators can make video calls or capture documentation through voice commands, keeping both hands on the task while accessing vital data.
What’s the difference between Navigator 520, Navigator Z1, and HMT-1Z1?
- Navigator 520: Rugged, non-IS headset with a 48 MP camera and 20 % larger display.
- Navigator Z1: Latest intrinsically safe wearable tablet for hazardous zones.
- HMT-1Z1: Earlier IS platform, still widely deployed and fully supported worldwide.
How do RealWear devices improve safety and ROI?
Workers stay situationally aware and hands-free, thereby lowering risk and human error. Remote collaboration minimizes travel and accelerates troubleshooting, which leads to reduced downtime and stronger ROI.
Can RealWear operate in high-noise or hazardous areas?
Yes. Advanced noise-canceling microphones enable clear voice-controlled operation up to 95–100 dBA, and IS-rated models meet ATEX/IECEx Zone 1 / C1D1 standards for explosive atmospheres.
Do RealWear devices connect via Wi-Fi and Bluetooth®?
All RealWear models feature dual-band Wi-Fi (2.4 / 5 GHz) and Bluetooth®, enabling integration with mobile devices and remote-support apps.
What accessories are available for RealWear headsets?
Common accessories include the Workband 2, Pro Buds IS, hard-hat clips, carrying cases, and certified chargers—all designed to enhance safety and device uptime in industrial conditions.